Isingeniso
* Uhlolojikelele lwezihlungi ze-Porous Metal
Izihlungi zensimbi ezinezimbotshanaziyingxenye ebalulekile ezinqubweni eziningi zezimboni, ezaziswa ngekhono lazo loku
hlukanisa izinhlayiya, lawula ukugeleza, futhi uphathe izindawo eziyingozi kakhulu. Yenziwe ngezimpushana zensimbi ezisikiwe
ndawonye ukuze kwakhiwe isakhiwo esinezimbotshana eziningi, lezi zihlungi zibalulekile ngenxa yokuqina kwazo, ukusebenziseka kabusha, kanye
amakhono okuhlunga aqondile. Asetshenziswa kuzo zonke izimboni ezifana nemithi, ukucubungula amakhemikhali,
ukukhiqizwa kokudla neziphuzo, uwoyela negesi, nokunye, kuqinisekisa ukusebenza okuphephile nokusebenza kahle kwemishini nezinqubo.
* Gxila ku-Hastelloy vs Stainless Steel
Phakathi kwezinto ezihlukahlukene ezisetshenziselwa ukukhiqizaizihlungi zensimbi ezinama-porous, I-Hastelloykanye ne-Stainless Steel yizinto ezimbili
izinketho ezivame kakhulu ezikhethiwe ngenxa yezakhiwo zazo ezihlukile. I-Hastelloy, ingxubevange esekwe nickel, idume ngayo
ukumelana okuvelele kokugqwala nokusebenza emazingeni okushisa aphezulu. Ngakolunye uhlangothi, iStainless Steel,
ikakhulukazi i-316L, inikeza isixazululo esingabizi kakhulu nesiguquguqukayo esinokumelana nokugqwala okuqinile,
ukuyenza ibe yizinto ezisetshenziswayo eziningi zezimboni.
* Inhloso
Le bhulogi ihlose ukusiza amaklayenti anqume ukuthi iyiphi impahla—i-Hastelloy noma i-Stainless Steel—ezifanelekela kangcono izidingo zawo zokuhlunga.
Ngokuqonda izakhiwo zento ngayinye kanye nezimo aphumelela ngaphansi kwazo, amaklayenti azohlonyiswa kangcono
ukwenza isinqumo esinolwazi esiqinisekisa ukusebenza kwesikhathi eside kanye nokuphumelela kwezindleko ezicelweni zabo ezithile.
2. Ukuqonda Impahla
1. I-Hastelloy
I-Hastelloy iwumndeni wama-alloys asekelwe ku-nickel aziwa ngokumelana nokugqwala okukhethekile nokusebenza kwezinga lokushisa eliphezulu.
Zivame ukusetshenziswa ezindaweni ezinzima lapho ezinye izinto zingahluleka.
Ukwakheka nezici:
*Ngokuyinhloko yakhiwe nge-nickel, i-molybdenum, nensimbi.
*Iqukethe amanani ahlukahlukene ezinye izici ezifana ne-chromium, i-tungsten, ne-cobalt ukuze ihlanganise izici ezithile.
*Zaziwa ngokumelana kwazo okuhle kakhulu ne-oxidation, i-pitting, nokugqwala kwemifantu.
Izici ezibalulekile:
*Ukumelana nokugqwala:
Imelana nezinhlobonhlobo zezindawo ezonakalisayo, okuhlanganisa ama-asidi, ama-alkali, nosawoti.
*Ukusebenza kwezinga lokushisa eliphezulu:
Ingakwazi ukumelana namazinga okushisa aphezulu ngaphandle kokulahlekelwa yizici zayo zemishini noma ukugqwala.
*Amandla emishini amahle kakhulu:
Inikeza amandla okuhle okuqina, i-ductility, nokumelana nokukhathala.
Izinhlelo zokusebenza ezidumile:
*Ukucutshungulwa kwamakhemikhali:
Isetshenziswa emishinini yokuphatha amakhemikhali abolayo, njenge-sulfuric acid ne-hydrochloric acid.
*Izindawo zasolwandle:
Ilungele izingxenye ezivezwe emanzini olwandle, njengezishintshisi zokushisa namasistimu amapayipi.
*Imboni ye-Pulp nephepha:
Isetshenziswa emishinini ehlangana notshwala obudlayo.
*Imboni ye-Petrochemical:
Isetshenziswa ezinqubweni zokucwenga ngenxa yokumelana kwayo nezinhlanganisela ezinesulfure.
2. Insimbi Engagqwali
Insimbi engagqwali iwumndeni wama-alloys asekelwe ku-iron aziwa ngokumelana nokugqwala kanye nezakhiwo ezinhle zokukhanda.
Zisetshenziswa kabanzi ezimbonini ezahlukahlukene ngenxa yokuguquguquka kwazo nokuqina.
Ukwakheka nezici:
*Ngokuyinhloko yakhiwe ngensimbi ne-chromium.
*Ukwengezwa kwezinye izakhi ezifana ne-nickel, i-molybdenum, ne-carbon kungashintsha izici zayo.
*Insimbi engagqwali engu-316L iyibanga elijwayelekile elaziwa ngokumelana kahle nokugqwala kwemigodi nokugqwala, ikakhulukazi ezindaweni ezine-chloride.
Izici ezibalulekile:
*Ukumelana nokugqwala:
Imelana nokugqwala nokugqwala, iyenze ifanelekele ukusetshenziswa kwangaphandle.
*Amandla omshini:
Inikeza amandla okuhle okuqina, i-ductility, nobulukhuni.
*Kulula ukuhlanza nokunakekela:
Inobuso obushelelezi obumelana namabala nokushintsha kombala.
Izinhlelo zokusebenza ezidumile:
*Imboni yokudla neziphuzo:
Isetshenziswa ezintweni ezithinta ukudla neziphuzo, njengamasinki, ama-countertops, nezitsha.
*Imboni yezemithi:
Iqashwe emishinini yokukhiqiza kanye namathangi okugcina ngenxa yezindawo zayo zokuhlanzeka.
*Izinhlelo zokusebenza ze-Architectural:
Isetshenziselwa izinto zokwakha, njenge-cladding, ama-railing, nezingxenye zesakhiwo.
*Amadivayisi ezokwelapha:
Isetshenziswa kumathuluzi okuhlinza, izimila, nezinye izisetshenziswa zezokwelapha.
Kafushane, kuyilapho kokubili i-Hastelloy nensimbi engagqwali kunikeza ukumelana nokugqwala okuhle kakhulu, i-Hastelloy ifaneleka kangcono ezindaweni ezidlulele ngenxa yokuqukethwe kwayo okuphezulu kwe-nickel nokusebenza okuphezulu kwezinga lokushisa. Insimbi engagqwali, ikakhulukazi i-316L, iyinto eguquguqukayo enokumelana nokugqwala okuhle kanye nezakhiwo zemishini, okuyenza ifanelekele uhla olubanzi lwezinhlelo zokusebenza.
3. I-Hastelloy vs Insimbi Engagqwali
Isici | I-Hastelloy | Insimbi engagqwali (316L) |
---|---|---|
I-Base Metal | I-Nickel | Insimbi |
Izinto Eziyinhloko Zokuhlanganisa | I-Molybdenum, i-chromium, insimbi | I-Chromium, i-nickel, i-molybdenum |
Ukumelana Nokugqwala | Kuhle kakhulu ngokumelene nezinhlobonhlobo zezindawo ezigqwalile, okuhlanganisa ama-asidi, ama-alkali, nosawoti | Kuhle kuya kokuhle kakhulu, ikakhulukazi ezindaweni ezine-chloride |
Ukusebenza Kwezinga Lokushisa Eliphezulu | I-Superior, ingamelana namazinga okushisa aphezulu ngaphandle kokulahlekelwa izakhiwo zemishini | Kuhle, kodwa hhayi phezulu njenge-Hastelloy |
Amandla Emishini | Kuhle kakhulu | Kuhle |
Izindleko | Ngokuvamile ephakeme kunensimbi engagqwali | Iphansi kune-Hastelloy |
Izinhlelo zokusebenza | Ukucubungula amakhemikhali, izindawo zasolwandle, imboni ye-pulp nephepha, imboni ye-petrochemical | Imboni yokudla nesiphuzo, imboni yezemithi, izicelo zezakhiwo, amadivaysi ezokwelapha |
3. Ukuqhathanisa Ukusebenza
1.) Ukumelana Nokugqwala
*I-Hastelloy:
Iyaziwa ngokumelana kwayo nokugqwala okukhethekile ezindaweni eziningi ezahlukahlukene, kufaka phakathi i-acidic,
i-alkaline, nezimo eziqukethe i-chloride. Imelana ikakhulukazi nomgodi, ukugqwala kwemifantu, kanye nokuqhekeka kokugqwala kwengcindezi.
*Insimbi Engagqwali (316L):
Inikeza ukumelana nokugqwala okuhle, ikakhulukazi ezindaweni ezine-chloride. Nokho,
ukumelana kwayo kungase kukhawulwe ezimweni ezinolaka kakhulu noma lapho kuvezwe ezinhlotsheni ezithile zama-asidi.
2.) Izinhlelo zokusebenza lapho ukumelana nokugqwala kubalulekile:
*Ukucutshungulwa kwamakhemikhali:
I-Hastelloy ivame ukusetshenziswa emishinini yokuphatha amakhemikhali abolayo, njenge-sulfuric acid ne-hydrochloric acid, ngenxa yokumelana kwayo okuphezulu.
*Izindawo zasolwandle:
Ukumelana okuhle kakhulu kwe-Hastelloy emanzini olwandle kuwenza alungele izingxenye ezifana nezishintshisi zokushisa namasistimu amapayipi.
*Imboni ye-Pulp nephepha:
I-Hastelloy isetshenziswa emishinini ehlangana notshwala obudlayo.
3.)Ukumelana Nokushisa
*I-Hastelloy:
Isebenza kahle kakhulu ekusetshenzisweni kwezinga lokushisa eliphezulu, igcina izakhiwo zayo zokulungisa nokugqwala emazingeni okushisa aphakeme.
Ivamise ukusetshenziswa ezindaweni lapho insimbi engagqwali ingahluleka khona ngenxa ye-oxidation noma ukulahlekelwa amandla.
*Insimbi Engagqwali (316L):
Nakuba ikwazi ukumelana namazinga okushisa amaphakathi, ukusebenza kwayo kungase kwehle emazingeni okushisa aphakeme, ikakhulukazi ezindaweni ezine-oxidizing.
4.) Izimo lapho u-Hastelloy enza kahle khona:
*Izicelo zokushisa okukhulu:
I-Hastelloy isetshenziswa ezimbonini ezifana ne-aerospace, i-petrochemical, kanye nokukhiqiza amandla,
lapho izingxenye zichayeka emazingeni okushisa aphezulu nasezindaweni ezinokhahlo.
5.) Amandla Mechanical
*I-Hastelloy:
Inikeza izakhiwo ezinhle kakhulu zemishini, kufaka phakathi amandla aphezulu okudonsa, i-ductility, nokumelana nokukhathala.
Ilungele izinhlelo zokusebenza ezidinga kokubili ukumelana nokugqwala kanye nobuqotho besakhiwo.
*Insimbi Engagqwali (316L):
Ihlinzeka ngezakhiwo ezinhle zokusebenza, kodwa ingase ingabi namandla njenge-Hastelloy kwezinye izinhlelo zokusebenza.
Lapho kufanele ubeke phambili insimbi engagqwali:
*Ukusebenza kahle kwezindleko ezindaweni ezinesidingo esiphansi:
Ngenkathi i-Hastelloy inikeza ukusebenza okuphezulu, ingabiza kakhulu kunensimbi engagqwali.
Kuzinhlelo zokusebenza ezinezidingo zokugqwala okumaphakathi kanye namazinga okushisa aphansi okusebenza,
insimbi engagqwali ingase ibe inketho engabizi kakhulu.
Ngokufigqiwe,I-Hastelloy iyisinqumo esingcono kakhulu sezinhlelo zokusebenza ezidinga ukumelana nokugqwala okukhethekile,
ukusebenza okuphezulu kwezinga lokushisa, kanye nezakhiwo ezinhle kakhulu zemishini. Nokho, insimbi engagqwali ingaba yinto esebenzayo
inketho ezinhlelweni ezinezidingo ezingadingi kakhulu nezindleko eziphansi.
Ukukhethwa phakathi kwe-Hastelloy nensimbi engagqwali kuncike ezidingweni ezithile zohlelo lokusebenza,
kucatshangelwa izici ezifana nemvelo yokugqwala, izinga lokushisa lokusebenza, kanye nezakhiwo ezidingekayo zemishini.
Nali ithebula elifingqa amaphuzu abalulekile empendulweni edlule:
Isici | I-Hastelloy | Insimbi engagqwali (316L) |
---|---|---|
Ukumelana Nokugqwala | Kuhle kakhulu ezindaweni ezahlukahlukene | Kuhle ezindaweni ezine-chloride, kodwa kungase kukhawulwe ezimeni ezinolaka kakhulu |
Ukumelana Nokushisa | Iphezulu emazingeni okushisa aphezulu | Ilungile emazingeni okushisa amaphakathi, kodwa ingehlisa izinga lokushisa eliphezulu |
Amandla Emishini | Kuhle kakhulu | Kuhle |
Izinhlelo zokusebenza | Ukucubungula amakhemikhali, izindawo zasolwandle, imboni ye-pulp nephepha, imboni ye-petrochemical | Imboni yokudla nesiphuzo, imboni yezemithi, izicelo zezakhiwo, amadivaysi ezokwelapha |
Izindleko | Ngokuvamile ephakeme | Phansi |
3. Izindleko Ukucatshangelwa
1.) Ukuqhathaniswa Kwezindleko Zezinto ezibonakalayo
*I-Hastelloy:
Ngokuvamile kubiza kakhulu kunensimbi engagqwali ngenxa yokuqukethwe kwayo okuphezulu kwe-nickel kanye
izinqubo zokukhiqiza ezikhethekile.
*Insimbi Engagqwali (316L):
Inikeza inketho engabizi kakhulu uma iqhathaniswa ne-Hastelloy, ikakhulukazi ezinhlelweni zokusebenza
nezidingo eziqinile kancane.
2.) Ukuqinisekisa Ukutshalwa Kwezimali kwe-Hastelloy
*Ukuphila isikhathi eside ezimeni ezinzima:
Ngenkathi i-Hastelloy ingaba nezindleko eziphezulu zangaphambili, zayoukumelana nokugqwala okuphezulu kanye nezinga lokushisa eliphezulu
ukusebenza kungaholela ekongeni okubalulekile kwesikhathi eside ngokunciphisa ukugcinwa, ukulungisa, kanyeukushintshwa kwemishini.
*Izinhlelo zokusebenza ezibalulekile:
Ezimbonini ezifana nokucubungula amakhemikhali, izindawo zasolwandle, kanye ne-petrochemical, lapho ukwehluleka kwemishini kungenzeka
kube nemiphumela emibi, ukutshala imali ku-Hastelloy kungathethelelwa ukuze kuqinisekiswe ukwethembeka nokuphepha.
3.) Izibonelo: Izihlungi Zensimbi Engagqwali (316L).
*Izicelo zezimboni ezijwayelekile:
Izihlungi zensimbi engagqwali 316L zivame ukusetshenziswa ezimbonini ezahlukahlukene ngenxa yokungabizi kwazo.
ibhalansi yokumelana nokugqwala namandla emishini.
*Izibonelo:
*Ukucubungula ukudla nesiphuzo:
Izihlungi ze-316L zisetshenziselwa ukususa ukungcola oketshezini, ukuqinisekisa ikhwalithi nokuphepha komkhiqizo.
*Ukukhiqizwa kwemithi:
Izihlungi ze-316L zisetshenziswa ezindaweni eziyinyumba ukuvimbela ukungcoliswa nokuqinisekisa ubumsulwa bomkhiqizo.
*Ukucutshungulwa kwamakhemikhali:
Izihlungi ze-316L zingasetshenziswa ukususa ukungcola ekusakazweni kwenqubo, ukuthuthukisa ikhwalithi yomkhiqizo nokusebenza kahle.
Ekuphetheni,kuyilapho i-Hastelloy inikeza ukusebenza okuphezulu nokuphila isikhathi eside ezindaweni ezidinga kakhulu,
insimbi engagqwali 316L ingaba inketho engabizi kakhulu yezinhlelo zokusebenza eziningi. Ngokucabangela ngokucophelela
izidingo ezithile zohlelo lokusebenza, kufaka phakathi ukumelana nokugqwala, ukusebenza kwezinga lokushisa, kanye
amandla emishini, kungenzeka ukukhetha izinto ezifanele kakhulu futhi uzuze isikhathi eside
ukonga izindleko.
4. Izincomo Ezisekelwe Kuhlelo
Ungakhetha Nini Izihlungi ze-Hastelloy
1.) Izimboni ezizuza ezimpahleni ezihamba phambili ze-Hastelloy:
*Ukucutshungulwa kwamakhemikhali:
Izihlungi ze-Hastelloy zilungele ukuphatha amakhemikhali agqwala kakhulu, aqinisekise ubumsulwa bomkhiqizo nempilo ende yemishini.
*Uwoyela negesi:
Izihlungi ze-Hastelloy zisetshenziselwa izinqubo zokucwenga ukususa ukungcola kuma-hydrocarbons, ukuthuthukisa umkhiqizo
izinga kanye nokuvimbela ukugqwala kwemishini.
*I-Pulp nephepha:
Izihlungi ze-Hastelloy zisetshenziselwa ukususa ukungcola ku-pulping utshwala, ukuqinisekisa ukukhiqizwa kwephepha okuphumelelayo.
*Izindawo zasolwandle:
Izihlungi ze-Hastelloy zimelana nokugqwala kwamanzi olwandle, zizenze zilungele ukusetshenziswa ezimbonini zasolwandle.
2.) Izimo ezidinga ukugqwala okukhulu nokumelana nokushisa:
Izihlungi ze-Hastelloy ziyinketho ekhethwayo ezindaweni ezinezimo ezinzima, njenge:
*Izinqubo zokushisa okuphezulu
*Ama-acids abolayo nama-alkali
*Izindawo ezine-chloride
Ungakhetha Nini Izihlungi Zensimbi Engagqwali
1.) Uhlolojikelele lokufaneleka kwe-316L yensimbi engagqwali:
Izihlungi zensimbi engagqwali 316L ziyisinqumo esihle sezinhlelo zokusebenza ezinezindawo ezinolaka, okuhlanganisa:
*Ukulungiswa kokudla nesiphuzo
*Ukukhiqizwa kwemithi
*Izicelo zezimboni ezijwayelekile
Ukugcizelela ekusebenzeni kahle kwezindleko nokuthembeka:
Izihlungi zensimbi engagqwali 316L zinikeza ibhalansi yokumelana nokugqwala, amandla emishini, nokusebenza kahle kwezindleko,
ukubenza bafaneleke izicelo eziningi zezimboni ezijwayelekile.
Ngokufigqiwe,Izihlungi ze-Hastelloy zinconyelwe izinhlelo zokusebenza ezidinga ukumelana nokugqwala okukhethekile,
ukusebenza kwezinga lokushisa eliphezulu, nokuqina okweqile. Izihlungi zensimbi engagqwali 316L zingabizi kakhulu
inketho yezinhlelo zokusebenza ezinezidingo eziqinile nezimo zokusebenza ezimaphakathi. Ngokucophelela
kucatshangelwa izidingo ezithile zohlelo lokusebenza, okuhlanganisa indawo egqwalile, izinga lokushisa, kanye
ukusebenza okudingekayo, izinto zokuhlunga ezifanele zingakhethwa ukuze kuqinisekiswe ukusebenza kahle
kanye nenani lesikhathi eside.
5. Ukwenza ngokwezifiso Isixazululo Sakho Sesihlungi nge-HENGKO
Ubungcweti be-HENGKO Kuzihlungi Zensimbi Engagqwali
HENGKOingumkhiqizi ohamba phambili weizihlungi zensimbi engenasici, onguchwepheshe bebanga le-316L.
Lezi zinto zinikeza ibhalansi enhle kakhulu yokumelana nokugqwala, amandla emishini,
kanye nokusebenza kahle kwezindleko, okuyenza ifanele uhla olubanzi lwezicelo zezimboni.
Izinketho zokwenza ngokwezifiso:
I-HENGKO inikezela ngezinga eliphezulu lokwenza ngokwezifiso ukuhlangabezana nezidingo ezithile zokuhlunga, okuhlanganisa:
*I-Porosity:
Ukulawula i-porosity yesihlungi kuvumela ukuhlungwa okunembile kwezinhlayiya ezinobukhulu obuhlukahlukene.
*Umumo nosayizi:
Izihlungi zingaklanywa ngomumo nosayizi abahlukahlukene ukuze zilingane amathuluzi nezinhlelo zokusebenza ezithile.
*Ukwelashwa komhlaba:
I-HENGKO ingasebenzisa ukwelapha okungaphezulu ukuze kuthuthukiswe ukusebenza kwesihlungi, njenge
i-electropolishing yokumelana nokugqwala okuthuthukisiwe noma ukunamathela kwe-PTFE kwezakhiwo ezingamanzisi.
Isiqondiso Ekukhetheni Okubalulekile Kwesihlungi
Onjiniyela bakwa-HENGKO abanolwazi bangasiza amakhasimende ukuthi athole izinto zokuhlunga ezifaneleke kakhulu ngokusekelwe ezicini ezifana nalezi:
*Izimfuneko zokuhlunga:Usayizi nohlobo lwezinhlayiya ezizohlungwa.
**Izimo zokusebenza:Izinga lokushisa, ingcindezi, nendawo edlayo.
*Izimfuneko zokusebenza:Izinga lokugeleza, ukwehla kwengcindezi, nokusebenza kahle kokuhlunga.
*Izindleko zokucatshangelwa:Izingqinamba zesabelomali kanye nenani lesikhathi eside.
Isimemo Sokubonana no-HENGKO
Ukuze uthole izeluleko zochwepheshe nezixazululo zokuhlunga ngokwezifiso, i-HENGKO imema amakhasimende ukuthi axhumane nonjiniyela bawo.
Ngokuqonda izidingo ezithile zohlelo lokusebenza, i-HENGKO inganikeza izincomo ezihambisanayo
futhi ilethe izihlungi zekhwalithi ephezulu ezihlangabezana noma ezedlula okulindelekile.
6. Isiphetho
Ukukhetha phakathi kwe-Hastelloy ne-Stainless Steel kuza ezidingweni zohlelo lwakho lokusebenza.
I-Hastelloy ihamba phambili ezindaweni eziyingozi kakhulu, ihlinzeka ngokugqwala okuphezulu nokumelana nokushisa, ilungele izimboni
njengokucubungula kwamakhemikhali. Ngaleso sikhathi, i-316L Stainless Steel inikeza isisombululo esingabizi, esithembekile
izimo ezimaphakathi ekudleni, ekuphuzweni nasekufakweni kwemithi.
Ukuze uthole isiqondiso sochwepheshe ekukhetheni impahla yokuhlunga efanele, i-HENGKO ingakusiza ukukhulisa ukusebenza futhi
ukuphumelela kwezindleko. Xhumana nathi kuka@hengko.comukuxoxa ngezixazululo zesihlungi zangokwezifiso ezihambisana nezidingo zakho.
Thumela umlayezo wakho kithi:
Isikhathi sokuthumela: Aug-26-2024